The prevention of corrosion in mild steel when exposed to groundwater through the use of an aqueous solution of trisodium phosphate

Authors

  • Natarajan Manimaran School of Chemistry, Bharathidasan University, Tiruchirappalli, India Author
  • Saravanan Sri Hari School of Chemistry, Bharathidasan University, Tiruchirappalli, India Author
  • Trichy Ramakrishnan Balachandran Vidhya Department of Computer Applications, Srimati Indhira Gandhi College, (Affiliated to Bharathidasan University, Tiruchirappalli, India), Tiruchirappalli, India Author
  • Thangarajan Umamathi Department of Chemistry, Sri Meenakshi Government College, for Women (A), Madurai, Tamil Nadu, India Author https://orcid.org/0000-0002-8813-6345
  • Rajendran Susai Research Director, Corrosion Research Centre, St Antony’s College of Arts and Sciences, Dindigul, India (Affiliated to Mother Teresa Women’s University, Kodaikanal, India) Author https://orcid.org/0000-0002-0040-2435
  • Abdulhameed Al-Hashem Principal Scientist, Petroleum Research Centre, Kuwait Institute for Scientific Research, Kuwait Author
  • Caslav Lacnjevac Faculty of Agriculture, University of Belgrade, Serbia Author https://orcid.org/0000-0003-0650-8625

DOI:

https://doi.org/10.62638/ZasMat1855

Abstract

An aqueous solution of trisodium phosphate has been utilized to mitigate the corrosion of mild steel in groundwater. The weight loss method has been employed to assess the corrosion rate of mild steel and to determine the corrosion inhibition efficiency of the inhibitor. It has been noted that the inhibitor molecules adhere to the metal surface. The adsorption process follows the Langmuir adsorption isotherm. The mechanism of corrosion inhibition has been investigated through electrochemical studies, including polarization studies and AC impedance spectra. The surface morphology of the protective film has been examined using SEM (scanning electron microscopy) images and FTIR spectra (KBr). The FTIR spectra indicate that the protective film is composed of an iron phosphate complex formed on the anodic sites of the metal surface. The examination of contact angle measurements across different surfaces indicates that when an inhibitor system is present, the contact angle rises, wettability diminishes, hydrophobicity escalates, and corrosion resistance improves. Examination of different AFM images of various surfaces indicates that, when an inhibitor system is present, AFM parameters such as average roughness, RMS roughness, and peak-to-valley height show a reduction. Consequently, the surface attains a smoother texture.

Examination of Vickers Hardness across different surfaces indicates that, when an inhibitor system is present, the hardness improves. This suggests that the protective film is both stable and more robust. Consequently, the resistance to corrosion is enhanced. These findings could be applicable in cooling water towers where groundwater may serve as the coolant.

Keywords:

corrosion inhibition, ground water, cooling water towers, trisodium phosphate, SEM, FTIR, electrochemical studies, adsorption isotherm, contact angle measurements, AFM images, Vickers Hardness

References

References

W.-S. Jeon, K.-H. Jung (2025) Effect of the concentration of a nitrite-based inhibitor and chloride ions on the corrosion behavior of FCD-500 in a simulated marine engine cooling water system, Appl. Sci., 15(11), 5883. https://doi.org/10.3390/app15115883

A.V. Galanin, N.V. Karandeeva, S.Y. Vasilyeva (2025) Use of inhibitors to prevent oxidation in cooling systems of nuclear power plants: Selection of the optimal water chemistry regime using a model unit, Izv. Vyssh. Uchebn. Zaved. Yad. Energ., (1), 96–112. https://doi.org/10.26583/npe.2025.1.07

K. Vignesh, S. Sujithra, M. Vajjiravel, A. Rajasekar, T. Malik (2024) Synthesis of novel N-substituted tetrabromophthalic as corrosion inhibitor and its inhibition of microbial influenced corrosion in cooling water system, Sci. Rep., 14(1), 25408. http://doi.org/10.1038/s41598-024-25408-x

M. Pramudita, A. Rafik, M.T. Adiwibowo, A.B. Pitaloka, S. Agustina (2024) Synergistic ability of Terminalia catappa leaves extract as bio-corrosion inhibitor by adding KI to mild steel in demineralized water, AIP Conf. Proc., 3082(1), 040018. http://doi.org/10.1063/5.018040018

B. Anandkumar, N.G. Krishna, R.V. Solomon, T. Nandakumar, J. Philip (2023) Synergistic enhancement of corrosion protection of carbon steels using corrosion inhibitors and biocides: Molecular adsorption studies, DFT calculations and long-term corrosion performance evaluation, J. Environ. Chem. Eng., 11(3), 109842. http://doi.org/10.1016/j.jece.2023.109842

M.S. AlSalhi, S. Devanesan, A. Rajasekar, S. Kokilaramani (2023) Characterization of plants and seaweeds based corrosion inhibitors against microbially influenced corrosion in a cooling tower water environment, Arab. J. Chem., 16(3), 104513. http://doi.org/10.1016/j.arabjc.2023.104513

S. Kokilaramani, J. Narenkumar, M.S. AlSalhi, R. Balagurunathan, A. Rajasekar (2022) Evaluation of crude methanolic mangrove leaves extract for antibiofilm efficacy against biofilm-forming bacteria on a cooling tower wastewater system, Arab. J. Chem., 15(7), 103948. http://doi.org/10.1016/j.arabjc.2022.103948

P.S. Preethi, M. Suganya, J. Narenkumar, S. Kamalakannan, A. Rajasekar (2022) Macrolepiota-mediated synthesized silver nanoparticles as a green corrosive inhibitor for mild steel in re-circulating cooling water system, Bioprocess Biosyst. Eng., 45(3), 493–501. http://doi.org/10.1007/s00449-021-02661-3

M.P. Weberski, B. Chen, N. Water (2022) Next generation closed loop corrosion inhibitors: Increasing reliability and decreasing environmental impact, Mater. Perform., 61(2), 14–17. https://doi.org/10.5006/C2021-16465

K.D. Demadis, A. Moschona, N. Plesu, A.G. Thomas (2020) Corrosion control using inhibitor systems based on phosphonates and metal phosphonate materials, NACE Int. Corros. Conf. Ser., 2020 (June). https://doi.org/10.5006/C2020-14289

trisodium phosphate - Search

https://www.bing.com/search?q=trisodium%20phosphate&qs=n&form=QBRE&sp=-1&ghc=1&lq=0&pq=trisodium%20phosphate&sc=12-19&sk=&cvid=CCE8A0C096884EA5B20FE7EF794B2CA3

R.L. Minagalavar, M.R. Rathod, S.K. Rajappa, A.M. Sajjan (2024) Experimental and theoretical investigations of Cordia obliqua leaves extract as an environmentally benign inhibitor for mild steel corrosion in a 1 M HCl solution, Port. Electrochim. Acta, 42(4), 233–254. https://doi.org/10.4152/pea.2024420401

Z.A. El Caid, D.B. Left, M. Zertoubi (2024) An exploratory assessment supported by experimental and modeling approaches for dinitrophenylhydrazine compound as a potent corrosion inhibitor for carbon steel in sulfuric acid solution, J. Mol. Struct., 1300, 137218. https://doi.org/10.1016/j.molstruc.2023.137218

R. Khanna, V. Kalia, R. Kumar, R. Kumar, P. Kumar, H. Dahiya, P. Pahuja, G. Jhaa, H. Kumar (2024) Synergistic experimental and computational approaches for evaluating pyrazole Schiff bases as corrosion inhibitor for mild steel in acidic medium, J. Mol. Struct., 1297, 136845. https://doi.org/10.1016/j.molstruc.2023.136845

P.H. Rao, S. Rao, S.S. Prashanth, G.K. Renuka (2024) Corrosion mitigation of mild steel in 1 M HCl acid using an expired drug: An experimental approach, Inorg. Chem. Commun., 160, 111871. https://doi.org/10.1016/j.inoche.2023.111871

K. Li, H. Zheng, J.-X. Lu, W. Li, C.S. Poon (2024) Role of encapsulated corrosion inhibitor on the anti-corrosion performance of reinforcing steel in lightweight concrete, Cem. Concr. Compos., 146, 105388. https://doi.org/10.1016/j.cemconcomp.2023.105388

A. Chraka, I. Raissouni, J. Kassout, M. Ezzaki, N.B. Seddik, F. Janoub, M. Manssouri, H. Belcadi, A. Ibn Mansour, D. Bouchta (2023) Understanding the synergistic inhibition effect of hydrosol extract derivatives as eco-friendly anti-corrosive for copper alloy, J. Mol. Liq., 392, 123507. https://doi.org/10.1016/j.molliq.2023.123507

R. Sudhakaran, T. Deepa, M. Thirumavalavan, et al. (2023) Trisodium citrate as a potential and eco-friendly corrosion inhibitor of copper in potable water, J. King Saud Univ. Sci., 35(8), 102907. https://doi.org/10.1016/j.jksus.2023.102907

P. Vashishth, H. Bairagi, R. Narang, et al. (2023) Experimental investigation of sustainable corrosion inhibitor albumin on low-carbon steel, Results Surf. Interfaces, 13, 100155. https://doi.org/10.1016/j.rsurfi.2023.100155

R. Jalab, M. Saad, A. Benali, I.A. Hussein, M. Khaled (2023) Biodegradable polysaccharide grafted polyacrylamide inhibitor for corrosion in CO₂-saturated saline solution, Heliyon, 9(10), e20304. http://doi.org/10.1016/j.heliyon.2023.e20304

H. Bairagi, P. Vashishth, R. Narang, S.K. Shukla, B. Mangla (2023) Experimental and computational studies of TiO₂/PVP nanocomposite as a corrosion inhibitor, Ind. Eng. Chem. Res., 62(28), 10982–11000. https://doi.org/10.1021/acs.iecr.3c00099

H.E. Mrayej, W. Ettahiri, M. Adardour, A. Baouid, M. Taleb (2026) Corrosion inhibition of mild steel in hydrochloric acid solution by benzimidazole, Indones. J. Sci. Technol., 11(2), 265–292. https://doi.org/10.17509/ijost.v11i2.89778

Z. Jiang, S. Deng, X. Li (2026) Corrosion inhibition of cold rolled steel in phosphoric acid solution using Camellia oleifera shell extracts, J. Taiwan Inst. Chem. Eng., 182, 106574. http://doi.org/10.1016/j.jtice.2024.106574

A. Lebkiri, A.E. Amri, O. Kharbouch, et al. (2026) Enhanced corrosion inhibition using essential oils of broad-leaved cattail, J. Mol. Struct., 1354, 144771 http://doi.org/10.1016/j.molstruc.2024.144771

S. Shaaban, A.A. Nazeer, F.A. Azeez, et al. (2026) Corrosion protection using phthalimide–thiazole hybrids, Colloids Surf. A, 732, 139218. http://doi.org/10.1016/j.colsurfa.2024.139218

T.A. Farghaly, S. Nassar, A.M. Abdel-Karim, A.A. El-Meligi (2026) Corrosion inhibition of carbon steel using bis-spiropyrazole compound, J. Bio Tribo Corros., 12(1), 2. http://doi.org/10.1007/s40735-026-00745-2

D. Lakshmi, S. Rajendran, J. Sathiyabama, J. Rathis, S. Santhana Prabha (2016) Application of infra-red spectroscopy in corrosion inhibition studies, Int. J. Nano Corr. Sci. Eng., 3(4), 181–203.

S. Rajendran, A. Al-Hashem, A. Krishnaveni, et al. (2024) Corrosion inhibition by fruit extracts in simulated concrete pore solution, Zast. Mater., 65(1), 22–34. https://doi.org/10.62638/ZasMat1040

T. Shanthi, S. Sathiyaraj, S. Rajendran, J. Sathiyabama (2018) Corrosion inhibition by polyacrylamide–Zn²⁺ system for mild steel, Asian J. Res. Chem., 11(6), 843–847. https://doi.org/10.5958/0974-4150.2018.00148.7

Downloads

Published

01-09-2026

Issue

Section

Research Paper