Eco-Compatible Protection of Mild Steel in 1 M HCl Using N-(ortho-anisyl)piperazine: A Synergistic Electrochemical and DFT Approach

Authors

DOI:

https://doi.org/10.62638/ZasMat1555

Abstract

The corrosion behavior of mild steel in 1 M HCl was investigated in the presence of N-(ortho-anisyl)piperazine (NAP), a heterocyclic organic inhibitor, using electrochemical methods, surface analysis, and quantum chemical modeling. Potentiodynamic polarization (PDP) studies revealed that NAP acts as a mixed-type inhibitor, achieving up to 84% inhibition efficiency at 0.5 mM concentration. Adsorption of NAP on the steel surface followed Langmuir isotherm behavior, indicating monolayer coverage and spontaneous adsorption, supported by a negative Gibbs free energy of –30.03 kJ·mol⁻¹. Scanning electron microscopy (SEM) confirmed a significant reduction in surface corrosion features in the presence of NAP. Density functional theory (DFT) calculations showed favorable electronic descriptors, including a high HOMO (–7.927 eV), low LUMO (1.307 eV), and a positive electron transfer fraction (ΔN = 0.398), supporting strong donor–acceptor interactions with the mild steel surface. Molecular mechanics parameters indicated stable structural flexibility ideal for adsorption. A comprehensive inhibition mechanism involving both physisorption and chemisorption is proposed. The study highlights NAP as an eco-friendly and efficient corrosion inhibitor, offering a synergistic understanding of inhibition through experimental and theoretical approaches.

Keywords:

corrosion inhibitor, DFT, potentiodynamic polarization, SEM, piperazine

References

G.Jacobson (2016) NACE International’s IMPACT Breaks New Ground in the Study of Corrosion Ma-nagement. Materials Performance, 1;55(4), 28-32

A. Al-Amiery, W.N.R.W. Isahak, W.K. Al-Azzawi (2024) Sustainable corrosion Inhibitors: A key step towards environmentally responsible corrosion control, Ain Shams Engineering Journal, 15(5), 102672. https://doi.org/10.1016/j.asej.2024.102672.

S. Zamindar, S. Mandal, M.Murmu, P. Banerjee (2024) Unveiling the future of steel corrosion inhibition: a revolutionary sustainable odyssey with a special emphasis on N+-containing ionic liquids through cutting-edge innovations. Materials Advan-ces. 5(11), 4563-600. https://doi.org/10.1039/D4MA00156G.

M. Finšgar, J. Jackson (2014) Application of corrosion inhibitors for steels in acidic media for the oil and gas industry: A review, Corrosion Science, 86, 17–41. https://doi.org/10.1016/j.corsci.2014.04.044.

A. Omari Alaoui, M. Messali, W. Elfalleh, B. Hammouti, A. Titi, F. El-Hajjaji (2025) Structure–Activity Relationship of Ionic Liquids for Acid Corrosion Inhibition, International Journal of Molecular Sciences, 26(12), 5750. https://doi.org/10.3390/ijms26125750.

M.A. Dawood, Z.M. Alasady, M.S. Abdulazeez, D.S. Ahmed, G.M. Sulaiman, A.A. Kadhum, L.M. Shaker, A.A. Alamiery (2021) The corrosion inhibition effect of a pyridine derivative for low carbon steel in 1 M HCl medium: Complemented with antibacterial studies, International Journal of Corrosion and Scale Inhibition, 10(4), 1766–1782. https://doi.org/10.17675/2305-6894-2021-10-4-25.

B.S. Mahdi, H.M. Habeeb, I.A. Aziz, M.M. Hanoon, F.F. Sayyid, A.M. Mustafa, T.S. Gaaz, A.H. Jaaz, A.A. Khadom, E. Yousif, A. Alamiery (2024) Understanding the impact of inhibitor concentration, immersion periods, and temperature on the corrosion inhibition of 2-piperazin-1-yl-1,3-benzothiazole in HCl solution, International Journal of Corrosion and Scale Inhibition, 13(2), 1164–1185. https://doi.org/10.17675/2305-6894-2024-13-2-28.

R.D. Salim, N. Betti, M.M. Hanoon, A.A. Al-Amiery (2022) 2-(2,4-Dimethoxybenzylidene)-N-phenyl hydrazinecarbothioamide as an efficient corrosion inhibitor for mild steel in acidic environment, Progress in Color, Colorants and Coatings, 15(1), 45–52. https://doi.org/10.30509/pccc.2021.166775.1105

P.B. Raja, M.G. Sethuraman (2008) Natural products as corrosion inhibitor for metals in corrosive media—a review, Materials Letters, 62(1), 113–116. https://doi.org/10.1016/j.matlet.2007.04.079.

S.A. Abd El-Maksoud, A.S. Fouda (2005) Some pyridine derivatives as corrosion inhibitors for carbon steel in acidic medium, Materials Chemistry and Physics, 93(1), 84–90. https://doi.org/10.1016/j.matchemphys.2005.02.020.

G. Kandasamy (2019) Advances In Corrosion Inhibition Materials And Technologies: A Review, Advanced Materials Letters, 10(4), 231–247. https://doi.org/10.5185/amlett.2019.2199

B.A. Rani, B.B. Basu (2012) Green inhibitors for corrosion protection of metals and alloys: an overview, International Journal of Corrosion, 2012(1), 380217. https://doi.org/10.1155/2012/380217.

G. Gece (2011) Drugs: A review of promising novel corrosion inhibitors, Corrosion Science, 53(12), 3873–3898. https://doi.org/10.1016/j.corsci.2011.08.006.

A. Kadhim, N. Betti, H.A. Al-Bahrani, M.K. Al-Ghezi, T. Gaaz, A.H. Kadhum, A. Alamiery (2021) A mini review on corrosion, inhibitors and mechanism types of mild steel inhibition in an acidic environment, International Journal of Corrosion and Scale Inhibition, 10(3), 861–884. https://doi.org/10.17675/2305-6894-2021-10-3-3.

N.A. Reza, N.H. Akhmal, N.A. Fadil, M.F. Taib (2021) A review on plants and biomass wastes as organic green corrosion inhibitors for mild steel in acidic environment, Metals, 11(7), 1062. https://doi.org/10.3390/met11071062.

I.B. Obot, N.O. Obi-Egbedi, S.A. Umoren, E.E. Ebenso (2010) Synergistic and antagonistic effects of anions and Ipomoea invulcrata as green corrosion inhibitor for aluminium dissolution in acidic medium, International Journal of Electrochemical Science, 5(7), 994–1007.

M.H. Ahmed, A.A. Al-Amiery, Y.K. Al-Majedy, A.A. Kadhum, A.B. Mohamad, T.S. Gaaz (2018) Synthesis and characterization of a novel organic corrosion inhibitor for mild steel in 1 M hydrochloric acid, Results in Physics, 8, 728–733. https://doi.org/10.1016/j.rinp.2017.12.039.

R. Solmaz (2014) Investigation of adsorption and corrosion inhibition of mild steel in hydrochloric acid solution by 5-(4-Dimethylaminobenzylidene) rhodanine, Corrosion Science, 79, 169–176.

M.A. Quraishi, D. Jamal (2001) Corrosion inhibition of N-80 steel and mild steel in 15% boiling hydrochloric acid by a triazole compound—SAHMT, Materials Chemistry and Physics, 68(1–3), 283–287.

E. McCafferty (2005) Validation of corrosion rates measured by the Tafel extrapolation method, Corrosion Science, 47(12), 3202–3215. https://doi.org/10.1016/j.corsci.2005.05.046.

A. Popova, E. Sokolova, S. Raicheva, M. Christov (2003) AC and DC study of the temperature effect on mild steel corrosion in acid media in the presence of benzimidazole derivatives, Corrosion Science, 45(1), 33–58. https://doi.org/10.1016/S0010-938X(02)00072-0.

K.F. Khaled (2010) Studies of iron corrosion inhibition using chemical, electrochemical and computer simulation techniques, Electrochimica Acta, 55(22), 6523–6532. https://doi.org/10.1016/j.electacta.2010.06.027.

K.F. Al-Azawi, S.B. Al-Baghdadi, A.Z. Mohamed, A.A. Al-Amiery, T.K. Abed, S.A. Mohammed, A.A. Kadhum, A.B. Mohamad (2016) Synthesis, inhibition effects and quantum chemical studies of a novel coumarin derivative on the corrosion of mild steel in a hydrochloric acid solution, Chemistry Central Journal, 10(1), 23.

E.E. Ebenso, C. Verma, L.O. Olasunkanmi, E.D. Akpan, D.K. Verma, H. Lgaz, L. Guo, S. Kaya, M.A. Quraishi (2021) Molecular modelling of compounds used for corrosion inhibition studies: a review, Physical Chemistry Chemical Physics, 23(36), 19987–20027. https://doi.org/10.1039/D1CP00244A.

H.K. Thabet, J.M. AlGhamdi, H.A. Mohammed, M.A. Elsaid, A.M. Ashmawy (2023) Anticorrosion agents for carbon steel in acidic environments: Synthesis and quantum chemical analysis of new Schiff base compounds with benzylidene, ACS Omega, 8(42), 39770–39782. https://doi.org/10.1021/acsomega.3c05790.

E.C. Freire, A.T. García, C. Redroban, J.C. Vega, F.G. Rodriguez (2024) Efficiency of conventional method of protection against corrosion in ASTM A36 steels in saline medium, ESPOCH Congresses: The Ecuadorian Journal of STEAM, 3(3), 179–192. https://doi.org/10.18502/espoch.v3i3.16621

N.D. Nam, P. Van Hien, N.T. Hoai, V.T. Thu (2018) A study on the mixed corrosion inhibitor with a dominant cathodic inhibitor for mild steel in aqueous chloride solution, Journal of the Taiwan Institute of Chemical Engineers, 91, 556–569. https://doi.org/10.1016/j.jtice.2018.06.007.

C.R. Legler, N.R. Brown, R.A. Dunbar, M.D. Harness, K. Nguyen, O. Oyewole, W.B. Collier (2015) Scaled quantum mechanical scale factors for vibrational calculations using alternate polarized and augmented basis sets with the B3LYP density functional calculation model, Spectrochimica Acta Part A: Molecular and Biomolecular Spectroscopy, 145, 15–24. https://doi.org/10.1016/j.saa.2015.02.103

X.L. Zhang, Z.H. Jiang, Z.P. Yao, Y. Song, Z.D. Wu (2009) Effects of scan rate on the potentiodynamic polarization curve obtained to determine the Tafel slopes and corrosion current density, Corrosion Science, 51(3), 581–587. https://doi.org/10.1016/j.corsci.2008.12.005.

K.F. Khaled (2010) Studies of iron corrosion inhibition using chemical, electrochemical and computer simulation techniques, Electrochimica Acta, 55(22), 6523–6532. https://doi.org/10.1016/j.electacta.2010.06.027.

E. Heraldy, Y. Hidayat, M. Firdaus (2016) The Langmuir isotherm adsorption equation: the monolayer approach, in: IOP Conference Series: Materials Science and Engineering, 107(1), 012067. https://doi.org/10.1088/1757-899X/107/1/012067.

H.S. Aljibori, A. Alamiery, T.S. Gaaz, W.K. Al-Azzawi (2024) Exploring corrosion protection for mild steel in HCl solution: An experimental and theoretical analysis of an antipyrine derivative as an anticorrosion agent, Carbon Neutralization, 3(1), 74–93. https://doi.org/10.1002/cnl2.108.

E. Ituen, O. Akaranta, A. James (2017) Evaluation of performance of corrosion inhibitors using adsorption isotherm models: an overview, Chemical Science International Journal, 18(1), 1–34. https://doi.org/10.9734/CSJI/2017/28976.

F.E. Abeng, V.D. Idim, O.E. Obono, T.O. Magu (2017) Adsorption and adsorption isotherm: application to corrosion inhibition studies of mild steel in 2 M HCl, World Scientific News, 77(2), 298–313.

C.G. Vaszilcsin, M.V. Putz, A. Kellenberger, M.L. Dan (2023) On the evaluation of metal-corrosion inhibitor interactions by adsorption isotherms, Journal of Molecular Structure, 1286, 135643. https://doi.org/10.1016/j.molstruc.2023.135643.

K.G. Prajapati, P.S. Desai (2025) Corrosion inhibition of aluminum alloy in HCl by SDS: experimental, SEM/AFM imaging, and computational insights (DFT and MD simulations), Journal of Molecular Modeling, 31(6), 172. https://doi.org/10.1007/s00894-025-06391-y.

U. Habeeba, N. Raghavendra (2025) A theoretical approach to the corrosion inhibition of iron (110) in HCl activation by environmental benign four amino acids: MC simulation and DFT studies, Extreme Materials, 1(2), 1–10. https://doi.org/10.1016/j.exm.2025.02.001

R.G. Parr, R.G. Pearson (1983) Absolute hardness: companion parameter to absolute electronegativity, Journal of the American Chemical Society, 105(26), 7512–7516. https://doi.org/10.1021/ja00364a005.

I.B. Obot, D.D. Macdonald, Z.M. Gasem (2015) Density functional theory as a tool for corrosion inhibitor design, Corrosion Science, 99, 1–30. https://doi.org/10.1016/j.corsci.2015.01.037.

K.A. Othman, W.M. Hamad, R.A. Omer (2025) Theoretical and experimental exploration of organic molecules adsorption on iron surfaces for corrosion inhibition: a review, Corrosion Reviews, 43(3), 335–359. https://doi.org/10.1515/corrrev-2024-0039.

Jamil DM, Al-Okbi AK, Hanon MM, Rida KS, Al-Amiery AA, Alkaim AF, Kadhim A, Kadhum AA. Carbethoxythiazole corrosion inhibitor: as an experi¬mentally model and DFT theory. Journal of Engi¬neering and Applied Sciences. 2018;13(11):3952-9. https://doi.org/10.3923/jeasci.2018.3952.3959.

M. El Faydy, A. Barrahi, N. Timoudan, I. Warad, Z. Safi, N. Wazzan, G. Kaichouh, F. Benhiba, A. Dafali, B. Lakhrissi, A. Zarrouk (2026) Corrosion inhibition and adsorption behaviour of two novel quinolin-8-ols on carbon steel surface in HCl: synthesis, electrochemical, surface characterisation, and quantum chemical approaches, Canadian Metallurgical Quarterly, 3;65(2):1629-51. https://doi.org/10.1080/00084433.2025.2508104

A. Recherache, F. Benghanem, L. Toukal, N. Bounedjar, M. Foudia, B. Abebe, M.W. Alam (2025) Electrochemical, quantum chemical, and thermodynamic investigation of a Schiff base corrosion inhibitor for XC70 steel, Scientific Reports, 15(1), 19350. https://doi.org/10.1038/s41598-025-04051-y.

Z.A. Betti, H.H. Al-Doori, A.F. Mahmood, A.A. Alamiery (2025) Corrosion inhibition of mild steel in 1 M HCl using 5-(3-Methylphenyl)-4-((4-Nitrobenzylidene) amino)-4H-1,2,4-Triazole-3-Thiol: Experimental and theoretical insights, Progress in Color, Colorants and Coatings, 18(4), 461–477. https://doi.org/10.30509/pccc.2025.167462.1359

A.M. Resen, M.M. Hanoon, W.K. Alani, A. Kadhim, A.A. Mohammed, T.S. Gaaz, A.A. Kadhum, A.A. Al-Amiery, M.S. Takriff (2021) Exploration of 8-piperazine-1-ylmethylumbelliferone for application as a corrosion inhibitor for mild steel in hydrochloric acid solution, International Journal of Corrosion and Scale Inhibition, 10(1), 368–387. https://doi.org/10.17675/2305-6894-2021-10-1-21.

F. Bentiss, M. Traisnel, M. Lagrenee (2000) The substituted 1,3,4-oxadiazoles: a new class of corrosion inhibitors of mild steel in acidic media, Corrosion Science, 42(1), 127–146. https://doi.org/10.1016/S0010-938X(99)00049-9

R. Ballinas-Indili, P. Roncagliolo-Barrera, R. Salcedo, F.J. Rodríguez-Gómez, C. Álvarez-Toledano (2025) Ultrasound-assisted synthesis of 2-Benzylidene-1-Indanone derivatives and evaluation as a corrosion inhibitor for mild steel in 1 M HCl solution, ACS Omega, 10(21), 21147–21161. https://doi.org/10.1021/acsomega.4c09705.

G. Bereket, C. Öğretir, Ç. Özşahin (2003) Quantum chemical studies on the inhibition efficiencies of some piperazine derivatives for the corrosion of steel in acidic medium, Journal of Molecular Structure: THEOCHEM, 663(1–3), 39–46. https://doi.org/10.1016/j.theochem.2003.08.062.

N. Jaàfar, H. El Alaoui El Abdallaoui, H. El Attari, A. Matine, M.M. Rguiti, H.A. Sir, S. Jebbari, M. Hilali (2023) Experimental and theoretical studies on corrosion inhibition of mild steel in molar hydrochloric acid solution by a newly benzimidazole derivative, Journal of Bio- and Tribo-Corrosion, 9(3), 59. https://doi.org/10.1007/s40735-023-00775-4

A. Popova, M. Christov, T. Deligeorgiev (2003) Influence of the molecular structure on the inhibitor properties of benzimidazole derivatives on mild steel corrosion in 1 M hydrochloric acid, Corrosion, 59(9), 756–764. https://doi.org/10.5006/1.3277604

K.F. Khaled (2006) Experimental and theoretical study for corrosion inhibition of mild steel in hydrochloric acid solution by some new hydrazine carbodithioic acid derivatives, Applied Surface Science, 252(12), 4120–4128. https://doi.org/10.1016/j.apsusc.2005.06.016.

B.I. Ita, E. Offiong (2000) Inhibitation of mild steel corrosion in hydrochloric acid by 2-aminopyridine and 2-(aminomethyl) pyridine, Global Journal of Pure and Applied Sciences, 6(1), 51–56.

E.E. Oguzie (2005) Corrosion inhibition of mild steel in hydrochloric acid solution by methylene blue dye, Materials Letters, 59(8–9), 1076–1079. https://doi.org/10.1016/j.matlet.2004.12.009.

Downloads

Published

15-06-2026

Issue

Section

Articles